Bend Radius Copper Sheet

This is putting a simple hem on a curved piece of zinc with a 7ft radius.

Bend radius copper sheet. This is done through the application of force on a workpiece. Ossb is defined as illustrated in figure 5 for different bending angles and can be calculated using the equation below. The most common problem with bending a piece of sheet metal too tightly is. It is possible to choose other bends if you require but additional lead time and tooling charges may apply.

When sheet metal is bent it stretches in length. The minimum bend radius data shown in these charts is measured to the inside of the bend. Bending is one of the most common sheet metal fabrication operations. Bending sheet metal by hand is a manageable task if the piece of sheet metal is small and thin enough to handle.

Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal. The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase. If copper has to be bent a factor of 1 5 must be used. The bend radius you select may not be available if the geometry of the part will not allow us to bend with the specific tooling required to achieve that radius.

The bend deduction is the amount the sheet metal will stretch when bent as measured from the outside edges of the bend. The bend radius refers to the inside radius. For steel the factor is 1. Most frequently expensive sheet metal bending tools called brakes are used to bend sheet metal but you can also complete this task without one.

The formed bend radius is dependent upon the dies used the material properties and the material thickness. The force must exceed the material s yield strength to achieve a plastic deformation. If a piece of material is bent too tightly problems can occur. As explained in my first post the bend deduction can be calculated using the following equation.

The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications. If your bend radius needs to be adjusted a member of engineering design services team will contact you before your design is manufactured. For example the minimum bending radius of aluminium is determined by multiplying the sheet thickness by a factor of 2. Where a is the bending angle t is the sheet thickness and r is the bending radius.

The problem with bending too tightly. We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.